The galvanizing process at Coatinc US
At Coatinc US, we follow a carefully controlled, multi-step galvanizing process to guarantee lasting protection and consistent quality for every steel component.
1.Surface Preparation Thorough cleaning is the foundation of effective galvanizing. We remove oil, dirt, rust, and mill scale through degreasing and pickling. This ensures a clean surface for optimal bonding with zinc, allowing for a durable, uniform coating that adheres properly and performs reliably in demanding environments.
2.Fluxing
After cleaning, the steel is treated with a flux solution, typically zinc ammonium chloride. This step prevents oxidation before the galvanizing bath and promotes strong adhesion between the steel and molten zinc—ensuring consistent coverage, smooth finishes, and long-term corrosion resistance across the entire surface.
3.Galvanizing
The prepared steel is submerged in a bath of molten zinc heated to around 840–850°F (450°C). During immersion, a metallurgical reaction forms a series of zinc-iron alloy layers. This creates a tough, tightly bonded coating that protects the steel from moisture, chemicals, and environmental damage.
4.Inspection and Quality Control
After galvanizing, each piece is cooled and carefully inspected. We measure coating thickness, check for uniformity, and assess adhesion to ensure compliance with industry standards. Our strict quality control process guarantees consistent, high-performance results—meeting the unique demands of every project we handle.